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Heap Leaching
Procedure:
1. Agglomeration & stacking: People need to crush ores (to 30–50 mm) and pile them on an impervious pad.
2. Spraying: A dilute sodium cyanide solution (typically 0.03%–0.2% NaCN) is sprinkled evenly over the heap.
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3. Collection & recovery: The gold‑bearing solution (pregnant leach solution) percolates through the heap and is collected at the bottom. Gold is then recovered via activated carbon adsorption or zinc dust precipitation.
Characteristics: This method is simple to operate, but leaching takes weeks or even months. Gold recovery is usually 60%–70%.
Agitation Leaching (Tank Leaching)
Procedure:
1. Fine grinding: People need to mill Ores to a very fine size (e.g., 90% passing 0.074 mm).
2. Agitation leaching: The ground ore is mixed with water and sodium cyanide solution in agitated tanks, with continuous aeration, at ambient temperature for 24 hours or more.
3. Solid‑liquid separation & gold recovery: After leaching, the pregnant solution is separated from the solids, and gold is recovered, typically by zinc precipitation (Merrill‑Crowe process).
Characteristics: This is a widely applied method, and it is suitable for higher‑grade and finely ground ores, offering higher gold recoveries.